Category: News

R&D Is the Heart and Soul of ARC Specialties

Strong R&D departments are at the core of strong companies, learning and advancing new technologies to accelerate and automate processes that help in product creation and to improve existing goods without sacrificing quality. ARC Specialties’ Technical Services R&D Lab is the optimum breeding ground for this kind of innovation, providing the tools and space necessary to inspire and analyze solutions while offering ARC clients the opportunity to substantiate processes prior to purchasing and witness potential automation opportunities to improve their operations.

Faster Cladding

Capable of depositing material at a rate of only two to three pounds per hour, the speed of typical cladding machines is often considered too cumbersome for busy companies. Precisely engineered for high-speed cladding, ARC Specialties new cladding systems—the ARC-5i, ARC-5PL, ARC-5XP, and ARC-5HVT—deposit material at eight pounds per hour. Three to four times faster than older, slower systems, multiple welding torches and wire feeds are not needed to increase deposition rates, reducing the complexity of the system and making it easier for operators to dial-in or troubleshoot.

Relying on servo motor motion to achieve a steady, uniform bead, ARC Specialties cladding solutions maintain constant welding bead placement and deposit thickness at both low and high speeds. Featuring a cutting-edge design that uses Inconel® 625 alloy, a highly corrosion-resistant nickel alloy containing chromium and molybdenum originally designed for joining applications in higher-strength steels, for its welds. With deposits of less than 5% iron, the alloy 680 wire produces a corrosion-resistant overlay with hither tensile strength and a higher hardness than the traditional standard Inconel 625.

Faster Machining with Plasma

Used for years in applications such as tool joint refurbishing, coal crusher refurbishing, weld joint preparation, and pre machining material removal, ARC Specialties is advancing the use of plasma gouging in the manufacturing environment, further cementing their place at the forefront of technology. Plasma gouging provides consistent grooves at faster operating speeds, while removing material much faster than traditional machining—25 to 100 pounds per hour—with less time spent on primary or secondary grinding work.

ARC R&D Contributes to National R&D

With at least one active R&D project running at all times for nearly forty years, ARC Specialties has an unswerving focus on research and development. ARC Specialties Technical Services R&D lab includes cladding machines, robots, multiple submerged arc welding machines, and a CNC controlled machine, providing the capability to weld almost any process. And ARC’s project expertise and equipment is sought out by a variety of customers, including the defense department and even for some of the nation’s national laboratories.

ARC Specialties furnishes one-of-a-kind machinery created through decades of R&D. It is this ongoing commitment to advancing design through R&D that has allowed ARC to consistently design the kind of machinery that transforms manufacturing processes into high-quality, high-production, high-profit operations. To learn more about ARC Specialties’ latest advancements, visit https://www.arcspecialties.com today!

Come Visit ARC Specialties at FABTECH 2018

FABTECH 2018 is coming to Atlanta, Georgia, from November 6-8, and Arc Specialties is excited to be participating. FABTECH is North America’s largest metal forming, fabricating, welding, and finishing event. With over 65,000 square feet of exhibit space, housing more than 35,000 attendees and 1,500 exhibitors, it is the premier event for networking and staying abreast of trends in the industry. More than 130 educational sessions are available with targeted technical, operational, economic, and managerial topics to enhance your company’s business and production strategies.

New Technologies on Display

Arc Specialties will be showcasing some of its most impressive products at this year’s show.  Tool Joint Robot will demonstrate how a turnkey robotic system can provide automation for a multitude of tasks. The system will use a robot to illustrate welding, material handling, post-weld inspection, vision-guided part picking, and marking.

In addition, the team will showcase the ARC05HVT 2500, a horizontal-vertical tilting cladding machine, to perform live clad overlay welding of Inconel 680 & Inconel 625. SnapWeld and SnapCut will also reveal new technology that allows operators to interact with collaborative robots for easy programming of Mig Welding and Plasma Cutting.

High-Quality Tech to Meet Every Need

ARC Specialties furnishes one-of-a-kind machinery that utilizes unique experience and knowledge, especially in the areas of metal welding and cutting applications, material handling, pick-and-place machinery, and test equipment. ARC Specialties designs machinery that transforms your manufacturing process into a high-quality, high-production, and high-profit operation. The company is honored to participate in FABTECH 2018, an event in which the industry comes together to see what’s now, what’s new, and what’s next. Stop by Booth #C13462 and take a moment to get to know the team and see all that Arc Specialties brings to this growing industry.

Learn more here about the customizable solutions that Arc Specialties can offer your company!

ARC Specialties Robotic Welding for the Defense Industry

The defense industry is a demanding sector of the economy that constantly explores and expands the boundaries of engineering designs and high-precision manufacturing technologies.  Advanced robotic welding has become a necessity to meet the strict requirements for precision parts with extremely tight tolerances. ARC Specialties is a leader in automated welding technology with a line of robotic welding solutions designed to meet these exacting defense industry guidelines.

The global aerospace and defense industry continue to strengthen as demands for heightened security and growing defense budgets are driving industry expansion. Advancement in defense technologies is a key part of the success of the defense sector. Innovative precision welding techniques play an important role as engineering designs require parts with enhanced material properties and tight tolerance requirements that leave no margin for error. 

To keep pace with the demands of the defense industry, new welding and automation techniques have been developed, and old welding techniques have been improved.

Friction Stir Plating

Friction stir plating is a cutting-edge technology to conduct plating repair without the need for toxic chemicals. This means high strength aircraft components can be repaired in situ with robotic welding. Prior to this development, disassembly was required and replating was done with the use of toxic chemicals resulting in a lengthy repair process with elevated safety risks.

Metal Additive Manufacturing

One of the game-changing manufacturing techniques is the use of metal rather than plastic. ARC Specialties has the expertise to build precision parts using titanium, steel, stainless steel, chromium, aluminum, tungsten, and molybdenum-rhenium alloys.

Buried Arc Welding

Buried arc welding is not a new technique for material joining, but when this process is enhanced with precision motion control, the results are dramatic. When performing buried arc welding of aluminum, robotic welding technology can reduce the number of passes tenfold and increase weld deposition by 400%.

Full Penetration Welding

Rocket engines are another defense industry technology must be manufactured to exacting specifications. By utilizing the stable properties of inert gas to conduct full penetration welding, defect-free parts can be produced to ensure optimal rocket engine performance.

Robotic Welding

Tactical teams are known for their speed and precision. The welding techniques necessary to manufacture their tactical vehicles must deliver the same. Robotic welding for all suspension components of a single vehicle together on a fixture is a process that facilitates expedited production, minimized inventory, and heightened manufacturing efficiency.

The defense industry relies on robotic welding to manufacture complex parts quickly and with incredible precision. As a leader in automated welding technology and material joining techniques, ARC Specialties has the extensive experience required to meet the strict guidelines for the defense industry. Our team of welding experts work with customers to develop innovative solutions for each specific need.

Learn more about ARC Specialties and our line of robotic welding products here!

Introduction to Robotic Welding

Robotics is a flourishing field, being introduced in sectors as diverse as education, business, national security, and even welding. Welding is an important industry with its impact strong in many aspects of everyday life. Welding is also a crucial part of the manufacturing industry at large, where robotics has found a firm footing. ARC Specialties is successfully utilizing robotics in ARC welding processes and seeing efficient high-quality results.

ARC Specialties’ Robotic Welding for the Aerospace Industry

The Aerospace Industry has literally taken off from its humble beginnings. Today, it is a demanding and intensely regulated sector of the economy requiring expert engineering and high-precision manufacturing techniques such as robotic welding. Automated welding provides the accuracy necessary to meet the industry’s extremely tight tolerances, thus providing consistent, high-quality welds, with reduced waste and rework. In addition, robotic welding is highly efficient, which improves productivity. ARC Specialties’ line of robotics produces the precision welding necessary to meet strict aerospace industry guidelines. Let’s take a look.

History of the Aerospace Industry 

The history of aerospace technology can be traced back to 1799 when engineer George Cayley first conceived an aircraft with a “fixed wing and a horizontal and vertical tail.” Over the intervening centuries, innovations such as the Wright brothers’ first powered sustained flight, the rockets of Wernher von Braun, and landing a man on the moon all helped to create the high-technology aerospace industry we know today. Aerospace manufacturing produces a wide variety of products including aircraft, guided missiles, space vehicles, aircraft engines, propulsion units, and related parts. The global aerospace and defense industry is forecast to increase by 4.1 percent in 2018, doubling last year’s 2.1 percent growth. The biggest players in aerospace are Boeing, Airbus, Lockheed Martin, UTC, and GE, followed by Northrop Grumman, Raytheon, Safran, Finmeccanica, and Rolls Royce.

Automated Robotic Welding for the Aerospace Industry 

High-quality, precision components for the aerospace industry must repeatedly withstand extreme forces and temperatures without failing, thereby requiring expert engineering and efficient manufacturing techniques such as automated robotic Gas Tungsten Arc Welding (GTAW), commonly known as Tungsten Inert Gas (TIG) welding. In GTAW or TIG welding, the pieces to be joined are heated and melted using an electric arc and a non-consumable electrode made of tungsten. The pieces then fuse together as solidification occurs. Robots are increasingly being used to automate the TIG welding process because of the many benefits they offer, such as repeatability, rigidity, and accuracy, all at a lower cost. The result is a more consistent, higher quality weld. That’s why the world’s largest aerospace company, Boeing, a leading manufacturer of commercial jetliners and defense, space, and security systems, has automated so many of their manufacturing processes, including welding.

ARC Specialties Solutions for the Aerospace Industry 

ARC Specialties designs and builds automation equipment for aerospace welding. We incorporate robotics in custom solutions designed to deliver the highest quality, most repeatable welding process. With expertise gained from decades of experience in the oil and gas industry, ARC has perfected the Gas Tungsten Arc Welding process and then applied this extensive knowledge to the joining of aerospace components. ARC Specialties’ automated solutions incorporate innovations such as integrated voltage height control, touchscreen interfaces for motion programming and welding parameter setup, and a simple single point interface for welding and wire control, torch motion, and parameter feedback.

Robotic welding is transforming the aerospace industry. ARC Specialties’ deep expertise and extensive experience has produced an innovative line of robotics that provides the precision welding necessary to meet the stringent regulations and guidelines for aerospace manufacturers. Our inventive, diligent, and thorough staff works with each customer to produce a unique design personalized to fit their specific needs.

Find out more about ARC Specialties and our line of industrial automation products at https://www.arcspecialties.com/products/.

Learn How Arc Specialties is Advancing Manufacturing at IMTS 2018

With over 100,000 attendees, experts, and industry thought leaders converging to share the best in manufacturing technology, IMTS 2018 is the premier manufacturing technology show of North America. This must attend event is a time to learn, connect, and engage, boasting an exhibit hall brimming with networking opportunities, innovation, and ideas.

Excited to attend this highly anticipated 32nd annual event, Arc Specialties will be showcasing several of their products at IMTS 2018—one-of-a-kind machinery that utilizes their unique experience and knowledge to improve day-to-day manufacturing processes:

  • Experience Arc Specialities’ Robotic Bin Picking with 3-D vision. Utilizing an advanced vision system Arc has automated a highly complicated task of picking randomly placed parts to efficiently automat a monotonous tasks, great for machine tending and conveyor loading.
  • See how Arc’s Narrow Gap SAW welding automates thick wall joining, minimizing weld volume to maximize production rates.
  • Learn how a Portable Heavy Wall Milling system provides flexibility and mobility in creating high precision weld joints.

Arc Specialties is propelling manufacturing technology further and further into the 21st century. Be sure to attend IMTS 2018 and stop by booth #236030. Chat with the Arc team about emerging trends in manufacturing technologies, robotics integration, and learn how Arc Specialties’ capabilities can be customized to fit specific needs that meet and exceed your production objectives. But before the show, get ahead of the crowd by taking a sneak peek at Arc Specialties’ technology innovations that are transforming manufacturing processes into effective, high-yield operations for optimized profitability.

Dan Allford of ARC Specialties Talks Robotics and Collaboration in Intelligent Manufacturing

What does robotics and cutting-edge tech have to do with manufacturing? A lot. Automation, robotics, and process development are becoming completely integrated in the manufacturing industry. If you’re not sure how, this podcast is for you. Listen as we talk to Dan Allford, President of ARC Specialties, a manufacturer of one-of-a-kind welding and welding automation machinery. Dan shares how he built his first robot in his garage in the early 1980s and turned that passion into a thriving company.

Arc Specialties Multi-Positioner Robotic Cells Deliver Productivity Enhancement

In manufacturing, efficiency is paramount.  To remain relevant in today’s increasingly competitive business environment, implementing advanced technology and streamlining operational workflows is crucial to success.  With customer demands for quality products at lower prices on short timelines, only the most optimized manufacturing systems will be able to deliver.

Arc Specialties has taken on this efficiency challenge and developed multi-positioner robotic cells.  With an innovative design that greatly enhances productivity while offering versatility, safety, and portability, Arc Specialties multi-positioner robotic cells are the ideal solution to maximizing manufacturing processes.

Robotic Solutions for Offshore Oil and Gas Welding

RoboCell for Oil and Gas Welding

The global demand for energy continues to increase as populations grow and industries expand. To meet these energy needs, the oil and gas industry has explored into harsher terrain and deeper water to locate rich reserves of fossil fuels.  These extreme locations create immense engineering challenges to extract oil and gas in a manner that is safe for the environment and those who perform the work.

While conventional onshore and shallow water oil production is still going strong, the development of deepwater offshore fields has become a major contributor to worldwide oil and gas production. To operate in deepwater and ultra-deepwater locations, new oil and gas welding technologies have been implemented to safely produce and transport these reserves.

The Solution House for Industries All Around the Globe

ARC Specialties furnishes one-of-a-kind machinery that utilizes its unique welding and material handling experience and knowledge. From machining and cutting to testing and final assembly, everything ARC does is vertically integrated—completed right in the buildings it owns. Furthermore, by having teams of engineers and software developers on-hand, ARC Specialties is able to create process-specific applications perfectly tailored to a specific customer need.