Category: Machine Vision

Optimizing Combustion: It is Possible to See Better Heat Rate and Lower NOx

Unknown to a lot of small to medium scale businesses, it is possible to boost efficiency and lower emission levels at the same time, by utilizing specific combustion optimization techniques. A brief look at how the processes work and how concerned businesses can use that to their commercial advantage should help in better clarifying the claim.

The Principle Idea: Flexibility in Boiler Operations

The core idea behind combustion optimization is centered around making boiler operations more flexible. This flexibility is brought on through informed optimization techniques that involve the use of closed-loop biases for dynamically changing the fuel and air settings.

As the process needs to be continuous and dynamic, the optimization must be in sync with the nature and volume of the specific load after each change. Due to the dynamic and continuous nature of this optimization, efficiency is inevitably improved and CO emissions are lowered down to optimal levels.

Successful Combustion Optimization Requires Professional Expertise

Irrespective of one’s experience with segments such as power plant management or mining, only optimization experts can bring about the necessary optimization. It is not possible to improve an industrial energy and combustion system’s performance to its maximum capacity without the expertise of professionals who have themselves designed or modified the necessary optimization hardware, software, and implementation procedures, over the course of many years.

Contact for help in optimizing the current equipment already in place. Businesses like this can also supply and install new, pre-optimized heating and combustion systems for maximum energy efficiency and boosted productivity, in addition to ensuring the least possible NOx emission.

Automation in Optimizing Combustion

It should be evident that continuous optimization is truly possible if the whole process is automated. How the optimization will be automated may differ in practice, as there are multiple methods. For example, a laser-powered tunable system could be used to monitor and then grid map the following, by placing the diode laser absorption spectroscopy machine near the furnace’s exit point.

  • Temperature levels
  • Oxygen and Carbon oxides
  • Moisture levels

Once the system is in place, the associated software handles everything else by dynamically tuning the air and fuel settings in accordance with the need of the moment. This reduces NOx emissions down to the lowest possible levels, cuts down on unnecessary energy consumption, and boosts the industrial combustion system’s overall performance.

Software Only Solutions

As an alternative, there are also purely software-based solutions that do not require any additional hardware like mentioned above. These automated solutions derive all their necessary optimization data from connected, cloud-based data banks for industrial heating and combustion systems. Private resources are usually better maintained than open sources, so heavy operations depend on the more accurate data from paid services.

Carbon emissions are a huge environmental threat, but they are often indicative of a poorly optimized heating and combustion system as well. Automated optimization solutions come with improvement possibilities for both aspects.