Recent advancements in AI computer processing and 2D lasers allows us to consider flexible automation for pipe welding. Up to this point, simple systems have been manufactured which can produce high-quality fill and cap welds using transverse slides to create a weave oscillation. But here at ARC Specialties that just wasn’t good enough. We have taken it to the next level by adding a 2D laser that can scan the weld joint and determine the configuration and then transfer the information to a robotic arm that can perform the weld from the root to the cap.
Utilizing a 6 axis UR Robot we can create virtually any type of oscillation desired. For this application, we created a pendulum type of oscillation that mimics “Walking the Cup”. By directing the energy of the arc, we can improve sidewall fusion, reduce the tendency for undercutting, and create a slight concave bead profile which has less potential for silicates to become trapped in the toes of the weld.
ARC’s AI Pipe Welder combines the Miller Continuum Power Supply with new modified short circuit (RMD) and advanced pulsed MIG/GMAW technology connected to a UR collaborative robot controlled by proprietary software that our team of programmers have created to make consistent, quality welds repetitively on pipe. The software creates an optimized path with preprogrammed welding parameters handling joint variations with adjustments in the torch path, oscillation, and travel speed. By increasing quality and productivity we have decreased the need for rework and created a solution for a growing problem in the fabrication industry.